OF500 SMT offline AOI Machines Multiple MARK detection with Bad Mark function
Quick Detail
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类别 CATEGORY
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项目 PROJECT
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规格参数 SPECIFICATION | |||||||
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光学系统 Optical system
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摄像机 Camera |
500万千兆网彩色高速相机(全局曝光) 5M High speed smart digital industrial camera
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| 分辨率 Image resolution |
标配15微米/点 (对应FOV:36毫米*30毫米) 15 microns/points (corresponding to the FOV: 36 mm * 30 mm)
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| 光学镜头 Optical lens | 5.0M像素级远心镜头,景深:8毫米-10毫米 Telecentric lens at pixel level of 5.0 M, depth of field: 8 mm - 10 mm | ||||||||
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光源系统 light source system
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RGB环形多角度LED结构光源 RGB ring multi-angle LED light source structure |
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| 光源控制系统 Light control system | 数字式恒流控制器 Digital constant current controller | ||||||||
| 软件识别系统 Software recognition system | 检测算法 Detection algorithm | 模版匹配 Template matching | 搜索窗口内,自动搜索与预先采样的彩色模版最为相似的图像,并计算出相似度的百分比 Within the search Windows, automatic search and sampling of the color template is the most similar images in advance, and calculate the percentage of similarity | ||||||
| 智能侦测 Intelligent detection | 软件智能学习模版并输出数值,无需人工干预Software intelligent learning template and output value, without human intervention | ||||||||
| 圆侦测 Circle detection | 自动搜索圆,定位,并计算出圆的半径 Automatic search circle, positioning, and calculate the radius of the circle | ||||||||
| 极性检测 Polarity detection | 根据定位的元件图像,检测元件是否极性反According to the positioning of the component images,Detecting element is reverse polarity | ||||||||
| 桥连检测 Bridge detection | 通过亮度是否贯穿窗口来判断元件不良 Through the brightness is judged through the window element | ||||||||
| 亮度平均值 Average brightness | 计算窗口内平均亮度 Window average brightness | ||||||||
| 亮度最大值 maximum brightness | 搜索窗口内的亮度平均值最大的设定区域,并输出平均值 Biggest set the brightness of the average area within the search Windows,And the output mean value | ||||||||
| 亮度最小值 Brightness of the minimum | 搜索窗口内的亮度平均值最小的设定区域,并输出平均值 Set the brightness of the average minimum area within the search Windows, and the output mean value | ||||||||
| 亮度抽取 Luminance sampling | 抽取窗口内的亮度,并设定百分比 Extract the brightness of the window, and set a percentage | ||||||||
| 亮度范围 Brightness range | 搜索窗口内的亮度范围值的设定区域,并输出值 Range of brightness values within the search Windows setup area, and the output value | ||||||||
| 相对偏移 Relative offset | 输出元件偏移的X/Y的数值 Output components, the value of X/Y offset | ||||||||
| 字符识别 Character recognition | 自动识别元件本身上的字母及数字 Automatic identification Letters and Numbers on the element itself | ||||||||
| 两端角度侦测 Two end point detection | 智能追踪元件两端电极并且计算出角度 Intelligent tracking components on both ends of the electrodes and calculate the Angle | ||||||||
| 整版侦测 Whole detection | 区域性的进行整版侦测,检测PCB的异物 Regional for the whole detection,foreign body detection of PCB | ||||||||
| 条形码识别 Bar code identification | 智能识别一维,二维条形码 Intelligent identification one-dimensional, two-dimensional bar code | ||||||||
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图像处理速度 image processing speed
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FOV处理速度 FOV processing speed
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<170毫秒 <170ms |
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| 运动速度 Movement speed |
最大700毫秒 Max:700mm/s |
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| 检测速度 Detection speed |
3500平方毫米/秒 3500mm2/s
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特点 The characteristics |
IPE 是 Image Processing Expression 的缩写,允许用户使用简单的表达式自定义图像源,配合不同的算法可以组合出不同的效果,可以极大的提高检出率和减低误报率.Qubit AOI 系统中图像源可以理解像素的点阵集合,每个像素由 1 到4个通道的数据表示,IPE 表达式可以对图像源中的每个像素做独立计算,生成新的图像.可检测板上任意位置多件 The abbreviation of IPE is Image Processing Expression, allow the user to use simple Expression custom Image source, with different algorithms can be combined from different effects, can greatly increase the detection rate and reduce the rate of false positives. Qubit AOI system in the image source can understand pixels of lattice, each pixel data from 1 to 4 channel, said IPE expressions can do independent calculation of each pixel in the image source, generate a new image. More than any place on the plate can be detected | ||||||||
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操作 Operation
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图形式离线编程及调试,精确自动定位微米,制程快捷,支持远程式离线调试,不影响设备正常测试 Figure forms offline programming and debugging, precise automatic positioning microns, quick process, support offline debugging remote type, does not affect the normal test equipment
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| Mark | 点数 Points count | 可选择2个常用的Mark点或多个Mark点 The choice of two commonly used Mark points or more of the Mark | |||||||
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检测内容 Test content
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锡膏印刷 Solder paste printing
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偏斜,无锡,少锡,多锡,断路,污染,桥接 Deflection, wuxi, little tin, More tin, break, contamination, bridge
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| 贴片 Paster |
缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,污染,桥接,IC弯脚 任一位置多件Missing parts, offset, skew, erection, side stand, turn, reverse polarity, fault, damage, contamination, bridge, IC clubfoot More than at any place
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| 回流焊后 After reflow soldering |
缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,污染,桥接,无锡,少锡,多锡,假焊,锡球,IC弯脚,任一位置多件 Missing parts, offset, skew, erection, side stand, turning parts, reverse polarity, fault, damage, contamination, bridge, wuxi, little tin, tin, false welding, solder balls, IC bent feet, more than at any place
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| 波峰焊后 After wave soldering | 插入针,无锡,少锡,多锡,假焊,锡珠,锡洞,短路,任一位置多件 Insert the needle, wuxi, little tin, tin, false welding, solder ball, solder hole, short circuit, more than at any place | ||||||||
| 红胶板 Red rubber sheet | 缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,益胶,任一位置多件 Missing parts, offset, skew, erection, side stand, turn, reverse polarity, wrong, damaged, good adhesive, more than at any place | ||||||||
| 机械系统Mechanical systems |
防静电措施 Anti-static measures |
防静电插座,配防静电环 Antistatic socket, anti-static ring |
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| PCB尺寸 PCB size |
40×40毫米~450×330毫米 40 * 40 mm ~ 450 * 330 mm,(according to customer request custom bigger size) |
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PCB厚度 PCB thickness of the |
0.3毫米~6毫米 0.3 mm to 6 mm |
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PCB翘曲度 PCB warp degrees |
≤6毫米(有夹具辅助矫正变形)可消除PCB变形影响(特殊要求可定制) ≤6 mm or less (a fixture auxiliary rectify deformation) can eliminate PCB deformation effects (special requirements can be customized)
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零件高度 Component height |
上净高≤30mm 下净高≤75mm (特殊要求可订制) Top Side≤30mm Bottom Side≤75mm |
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| 最小零件 Smallest parts |
01005元件,0.3毫米间距及以上IC(选配精度可达) 01005 component,chip 0.3 mm spacing And above |
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X,Y平台 X, Y platform |
驱动设备 Drive equipment |
交流伺服电机系统 Ac servo motor system | |||||||
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定位精确 Precision positioning |
≤8微米 ≤8um |
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| 控制系统 Control system | 操作系统 Operating system | Windows 10-64Bit | |||||||
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电脑主机 Mainframe computers |
I3 CPU,8G GPU显卡,16G 内存,128G固态硬盘,1TB机械硬盘 I3 CPU, 8 g GPU graphics, 16 gb of memory, 128 gb SSD, 1 TB hard drive machinery
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| 显示器 Display | 21.5英寸液晶宽屏显示器 21.5 inches LCD widescreen display | ||||||||
| 其它参数 Other parameters | 机械外形尺寸Mechanical dimension |
90厘米×110厘米×135厘米 90cm×110cm×135cm |
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| 重量 weight |
约500公斤 500kg |
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| 电源 power supply |
交流220伏特±10%,频率50/60Hz,额定功率1000W AC220V±10%, Single phase 50/60HZ, Power consumption 1000W |
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Offline AOI Features:
1. **Industrial Camera**: Equipped with a high-speed industrial camera, enabling rapid image capture while maintaining high-definition clarity.
2. **Three-color Tower-type Illumination**: Utilizes an advanced design featuring RGB three-color LEDs arranged in a tower shape from multiple angles. This design ensures accurate representation of surface gradients and details.
3. **Telecentric Lens**: Incorporates a telecentric lens system that eliminates parallax issues in captured images. This effectively mitigates reflection disturbances and minimizes depth-of-field challenges, particularly with taller components.
4. **Collinearity**: Ensures the collinearity of LED strips by precisely inspecting the relative alignment between individual LEDs. This capability addresses the industry-wide challenge of non-linear LED distributions, facilitating accurate analysis and judgment even with non-adjacent LEDs.
5. **Resistance Value Recognition**: Employs cutting-edge machine recognition technology to identify characters printed on resistors. Through this process, the system accurately calculates resistance values and electrical characteristics. Additionally, it can detect resistor defects and automatically select suitable replacement materials.
6. **Scratch Detection**: Utilizes an algorithm to detect and analyze dark stripes of specified lengths within target areas. By calculating the average brightness of these regions, the system effectively identifies and evaluates scratches, cracks, and other surface imperfections.
7. **Intelligent Judgement**: Develops intelligent judgment models by training the system with diverse sets of both acceptable and faulty image samples. Through sophisticated similarity calculations, the system assesses test images with a human-like approach, effortlessly addressing challenges that conventional algorithms struggle with. Examples include identifying solder joint anomalies, detecting reset solder ball issues, and verifying the polarity of circular components.
Applications of Offline AOI:
Offline AOI (Automated Optical Inspection) is an automated optical inspection technology conducted in an offline environment, typically used for quality control and quality inspection in manufacturing industries. Offline AOI systems detect defects, foreign objects, deviations, and other issues on product surfaces through high-resolution image capture and advanced image processing algorithms. Here are the main application areas of offline AOI:
1. **Electronics Manufacturing**:
- Offline AOI systems are widely used in the electronics manufacturing industry, particularly on Printed Circuit Board (PCB) production lines, to inspect soldering quality, component positioning and orientation, solder joint offsets, shorts, opens, and other issues. They help manufacturers promptly identify and correct production issues, improving product quality and production efficiency.
2. **Automotive Components Manufacturing**:
- In the automotive components manufacturing process, offline AOI systems are used to inspect engine parts, body parts, and other components for surface defects, dimensional deviations, and assembly issues. Timely detection and repair of defects ensure the quality and safety of automotive components.
3. **Medical Device Manufacturing**:
- In medical device manufacturing, offline AOI systems are employed to inspect medical devices for visual defects, assembly issues, and dimensional deviations. This is critical for ensuring the quality and hygiene safety of medical devices.
4. **Semiconductor Manufacturing**:
- In the semiconductor manufacturing field, offline AOI systems are used to inspect chip surfaces for defects, impurities, damages, and dimensional deviations. This helps ensure that chips meet quality and performance requirements.
5. **Optical Component Manufacturing**:
- In optical component manufacturing processes, offline AOI systems are used to inspect optical surfaces for flaws, spots, and damages, ensuring the quality and performance of optical components.
In summary, offline AOI has broad application prospects in industries such as electronics manufacturing, automotive components, medical devices, semiconductors, and optical components. It enhances product quality, production efficiency, and the reliability of manufacturing processes.
Company Information
CNSMT is the leading manufacturer and supplieir for SMT machines and Solution with over 10 years' experience in China. And we can also do OEM&ODM for SMT traders, we have vast of sources in SMT field,even you need used or new SMT equipments or other parts, we can help you get the best quality and competitive cost machines.
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